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BEFORE
CASTING OF R.C.C.
We have our self owned concrete
weigh batching machines (2 Nos) to
continuously produce top quality R.C.C.
structure where each component
i.e. sand, grit , kapchi, cement
and water is used in exactly
measured
weight in each & every batch. The old &
outdated conventional method of
counting each & every bucket of
grit, kapchi, sand & water and that
too
by an uneducated labourer has been rejected since
long by us. |
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AFTER
CASTING OF R.C.C.
We also have our own concrete
cube testing machines, where for every
stage of construction, be it
footing, tie beam, columns or slabs; samples
are drawn and tested on the 7th day &
28th day of casting to determine
the exact strength of R.C.C
produced and also to keep
a check on all
activities of R.C.C. castings. Minimum
strength of R.C.C. after 28 days of
casting should be M - 200
strength. M - 200 stands for crushing
strengh
of 200 kilogram per square
centimeter. The target of standards
are
100% quality control and 99.99%
is simply unacceptable. |
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EXHAUSTIVE
TIE BEAM CONNECTIVITY
All columns are supported by
an exhaustive & strong tie beam coverage
where all tie beams are
necessarily minimum 9 inch
thickness. Even
though the lift well are made
of R.C.C, these too are
supported by tie
beams and the other ends
connected with the columns to strive
for a
theoretically as well as practically
perfect tie beam connectivity.
Most
importantly, though the tie
beam are not be visible later
on , as they
are underground below the parking
or below ground floor, the check is
always on minimum acceptable strength of
M-200. All R.C.C castings of
the tie beam is done in the most unhurried &
meticulous manner. |
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CONCRETE
COVERS
There in an inhouse production facility
for manufacturing concrete covers
again made of non-corrosive
materials. Concrete covers are of immense
importance in R.C.C as
covers help in maintaining
minimum space
between steel and surface of
R.C.C. This prescribed margin
of 15 MM
for R.C.C slabs, 25 MM
for R.C.C beams and 40 MM for
R.C.C columns
is necessary to prevent the steel from weather effects
and from corrosion
and to ensure that the quality
of R.C.C structure remains intact
for its
entire life span. |
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MATERIAL
PROCUREMENT (R.C.C)
The emphasis is always an quality
first and then on price. All
cement
used is strictly ISI only and
usually from Gujarat Ambuja, Vikram, Binani,
or similar. Steel is procured from
reputed rolling mills like 'SULEKHRAM',
'SIRHIND', 'MALHOTRA' or similar.
No steel of Bhavnagar rerolling mills
is
used. All existing & prospective clients
of current projects are welcomed
and encouraged to inspect the purchase bills and
quality certificates. |
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PROCUREMENT
& PROCESS (MISC.)
ELECTRICALS
All switches and wirings are of ISI
make. No inferior grade supplier other
than ISI is even
allowed to offer quotations.
All MCBs in apartments
are of hager make (Germany).
PLUMBING
& WATERPROOFING
There is a 2 stage water proofing process
instead of the conventional
single stage as used by most builders in general.
All toilets, bathrooms &
wash are fortified by the 2 stage
water proofing process to eliminate
chances of seepages, moisture and
leakages. We also have a policy of
retaining 20% of the bill
amount for the plumbers and water
proofing
agency. The amount is released
only after 2 years of handling over the
possession to the clients. |
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VERTICAL
CLADDINGS
In the all important areas of aesthetics
such as entrance foyer, parking
areas, etc.; special granite and marble adhesives
are used in decorative
vertical claddings. Although such adhesives are
atleast 20 times more
expensive then cement, these
special adhesives prevent the
granite
slabs, tiles from falling off even after
a long time preventing embarrassing
and ugly looks in such areas. These adhesives
are used wherever there
is any vertical cladding of granite in the entire
building. |
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RCC
AND MASONRY JOINTS
Most
buildings are constructed with
a combination of RCC and Masonry
(brickwork and plaster), whereby columns
,beams and slabs comprise of
RCC; and Masonry for the internal and external
walls. There is a tendency
to form cracks in the
joints between such RCC and Masonry because of
weather effects, resulting in moisture
seeping in and also the disturbing
looks of the cracks themselves. Although
these cracks are not dangerous
in the short term, they are certainly
not one would want to have in
an
apartment after paying hard earned
money. We at Santosh Associates
have a quality control procedure
to form a strong bonding
of joints
between all RCC & Masonry, by chipping
a small portion of both surfaces
and applying metal mesh along with
strong cementitous material. This is
done on all the external
surfaces as well as internal ones
of each and
every apartment, whereby not
a single RCC and Masonry
joint of the
entire building is left uncovered.
A special technical agency to carry out
such works is engaged to
carry out such bonding
procedure for
thousands of running feet for each and every
building constructed by us.
Existing and potential clients are
welcome to view these activities which
are carried out immediately after
the brickwork is over and before
the
plaster work commences. |
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